Use and maintenance of room temperature environmentally friendly nano degreasing pottery

Wen/Yang Champion

(Xi'an Jiexing Chemical Technology Co., Ltd.)

GJ-LB-902 normal temperature environment-friendly degreasing pottery liquid is a new type of normal temperature type degreasing pottery liquid developed for the special requirements of the sprinkler potting process in the pretreatment industry. It completely overcomes the traditional process of degreasing and pottery. Liquid, energy waste, and product consumption are large defects. Improve product quality and work efficiency, and truly achieve energy saving and emission reduction; this product does not contain phosphorus, heavy metals, odorless, non-combustible, non-corrosive, soluble in water, no need to remove oil before pottery, and achieves the completion of degreasing and pottery . The formed ceramic film is uniform and dense, and the paint has strong adhesion. The solution has less sediment and should not block the nozzle. And it can well float the grease on the solution. Keep the solution clean and durable.

First, the main characteristics of normal temperature degreasing pottery liquid:

Film appearance: GJ-LB-902 ceramic liquid is a colorless transparent liquid, which can improve the adhesion of paint and achieve protective effect.

Second, the process and use of the pottery liquid:

Degreasing -> Washing -> Drying or drying (Note: recommended for two washing)

Add this product to the tank with water 1:15 and mix well. Automatic potting can be turned on. The potting tank should be between 7.5m and -8m, 2.5-3 minutes, 1. 6m, 2.4ml, and required to be washed with running water. The empty water tank should be At about 3 meters, it is recommended that the drying tunnel temperature should be 100-110 ° C.

Note: The sediment after the ceramic reaction is mainly composed of ceramics. This sediment usually does not interfere with the potting process, but it will adhere to the surface of the workpiece to form a charcoal smashing game. The method is to periodically drain the sediment to remove the sediment. return.

Third, the maintenance of the bath:

Completely overcome the traditional process, eliminating the need to clean with strong alkali, avoiding the easy to bring the residual liquid into the pottery tank during the cleaning process, which will destroy the quality of the bath and directly affect the pottery effect, and this product can be reduced before The treatment process, which achieves the effect of pottery.

A: If the workpiece has spots and yellowing, the concentration of the ceramic solution is reduced. The PH value can be used to detect the PH value less than 6.5, and the ceramic solution can be added according to 8‰.

B: If the water ripple phenomenon appears, the spray chamber nozzle is blocked or the nozzle position should be adjusted, then check if the motor is running normally.

C: Note that the rust preventive oil used by each plate manufacturer directly affects the degreasing pottery effect. The operator must pay attention to whether there is water mark, hair flower and yellow in the pottery, so it is necessary to continue adding liquid or pottery to take corresponding Degreasing ingredients.

Fourth, normal temperature environmentally friendly ceramic fluid technical parameters:

Physical and chemical indicators

Concentrate

Working fluid

Exterior

Colorless transparent liquid

Colorless transparent liquid

Use ratio

1:15

temperature

Normal temperature

Normal temperature

Processing time

2.5-3.0

PH value

7-7.5

6.8-7

proportion

1+0.02

Slag

no

Basically no precipitation

Heavy metal, phosphate

no

no

Five, ceramic film technical indicators:

1. Appearance: colorless;

2, film thickness: 3 ~ 5μm;

3, flexibility: 1mm;

4, paint film adhesion: 1;

5, corrosion resistance: natural storage period ≥ 7 days

6. During the normal use of the pottery solution, the operator must check whether the concentration of the pottery solution is within the required range and check whether the washing is clean. Recommendation: Rinse the oil on the solution before use every day to keep the solution clean and durable.

1 The pottery solution is poured into a tank using 15000-20000 (200 liter steel drums), and the pottery liquid is taken out into other containers. After 3-5 hours of precipitation, the supernatant liquid is returned to the tank and the precipitate is removed.

2 It is necessary to replace the pottery liquid in the production of 50,000-800,000 steel drums.

3 Each batch of finished barrels shall be tested for paint adhesion (according to steel drum standards). Ensure product quality is qualified.

7. Waste liquid treatment:

After the pottery liquid deposit is removed, the solution is returned to the original tank for further use, and the unit is used for zero discharge purposes.

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