Pay attention to toy quality environment and maintain "Made in China" In recent years, China's export plush toy industry has developed rapidly. In order to ensure safe use of plush toys by children of different ages, the state promulgated GB6675-2005 "Safety Mandatory Standards for Toy Production", and the International Standardization Committee also promulgated ISO 8124. Many countries have also issued regulations for the production of plush toys. The safety standards such as EN71 in Europe, ASTM F963 in the United States, and ST2000-2002 in Japan. However, because the production characteristics of plush toys are labor-intensive and hand-made, there are inevitable quality problems. In 2007, the Consumer Product Safety Commission of the United States, the United States RC2 Corporation and Mattel Corporation recalled a total of 2010 toys produced in China on a large scale six times in the world, because of excessive lead in the paint coating of these toys. At the same time, Western countries led by the U.S. and some media outlets have copied China’s export of toys and attempted to create a Chinese product threat theory, which has demonized Chinese products and caused many countries and regions to impose restrictions on China’s export products. This not only caused great losses to China's export enterprises, but also affected the reputation of China's products and damaged China's international image. It also caused the Jiaxing export plush toy industry to face severe challenges. In order to make the export plush toy industry in Jiaxing not repeat Zeng Ze, the author intends to discuss the quality of the export enterprises of plush toys and the reasons for the impact of quality one by one, in order to improve the quality of promotional plush toys, and to maintain “Made in China. ". In order to promote the healthy development of China’s export toy trade and effectively maintain the international reputation of China’s export toys, the national quality inspection department will intensify the quality management of export plush toy manufacturers. The existing problems should be promptly resolved and a pull-net type The "Export Toy Quality License" inspection, which has not obtained the "Export Toy Quality License" issued by the State Administration for Entry-Exit Inspection and Quarantine, shall not engage in the production of export plush toy products. All export toy manufacturers have signed the quality management risk responsibility book, and high-risk raw materials are filed with the local inspection department. First, the quality of export plush toys Jiaxing is a major production base for exporting plush toys in Zhejiang Province. The city has 17 large and small plush toy manufacturing enterprises. However, due to the different status of the quality management of enterprises, the control of the quality of production companies is also different, and the problems that some companies generate will affect the reputation of our toy products in the world. Plush toys because of their production characteristics and technology are simple to determine the company's starting point gap is larger, the product added value is low, product price competition is fierce, the characteristics of labor mobility, so it also brings more difficult management. Most companies operate and manage according to the ISO 9000 that is commonly used internationally. However, there are also situations in which some companies have various types of production to ignore quality. These are described below. (I) The influence of the quality of administrative personnel and production personnel on product quality The quality of production administrative staff will reflect the overall quality of a company. The backbone of Jiaxing Plush Toys Company is mainly based on local personnel and is relatively stable. It is responsible for the main positions of quality management of toy manufacturing enterprises. Most of the production staff are from the central and western regions. The mobility of personnel is large, the technical level of employees is uneven, and there is a lack of specialized training. Therefore, let employees recognize the importance of product safety and quality, timely distribute the regional distribution of export plush toy manufacturing enterprises, systematically organize staff training and key position staff skills training, in order to improve its management level; carry out ISO9000 quality system necessary Internal auditors training to ensure that export plush toy products are produced under strict quality control, ensuring the safety and quality of exported plush toys. Each plush toy factory can also regularly organize the employees' training on operational skills. In addition, you can also hire experts to explain the international standards of export plush toys. Only through the combination of the plush toy manufacturer's own training and external professional training can the regular staff technical training be completed quickly to improve the quality of export plush toy manufacturers. In recent years, many plush toy inspectors passed the inspection of the AQSIQ and obtained the qualifications for inspection. A number of plush toys co-inspectors participated in the training of plush toy co-inspectors organized by the Entry-Exit Inspection Bureau, obtained the co-inspection qualification of plush toys, and were responsible for the inspection of daily plush toys for export commodities, ensuring the export of plush. Daily inspection of toys. Each export toy manufacturer also actively sends its staff to participate in various international conferences, grasps the international standards of exported toys as quickly as possible, produces qualified toys that meet the standards of the importing country, and maintains the reputation of China’s export toys. (II) Impact of the production environment, production equipment, and product inspection equipment on product quality 1, production environment and production equipment Most plush toy manufacturers have experienced the era of competition and have gone through family-style management. At present, most plush toy manufacturers have large-scale factories and complete production equipment. The pros and cons of the production environment indirectly affect the quality of plush toy production. According to the AQSIQ "Quality License Management Measures" assessment requirements, the workshops of the exporting and plush toy manufacturing enterprises must have production facilities and testing equipment. With the production capacity of the enterprise, otherwise it is difficult to guarantee the production of export plush toy products. Recently, the state launched a check of the export-oriented toy factory, and found that some enterprises’ toy production did not operate strictly according to the license assessment method. There are some direct The hidden dangers affecting the quality of exported plush toys, such as semi-finished toy storage, lack of adequate semi-finished crate, non-standard needles for sewing machines, broken needles that are not recovered in time, may cause broken needles to be mixed into qualified products and may occur when used by children. harm. All these will have a direct impact on the quality of export plush toys. All relevant departments must carry out regular inspections. Enterprises that do not meet the conditions in the production environment must be resolutely required to make corrections. Enterprises that do not meet the requirements of the export toy quality license management system must be promptly Revoke its export toy quality license and strictly control the outward processing of safety items to ensure the quality of exported plush toy products. The production equipments for plush toys are mainly equipped with: cutting machine, industrial high-speed sewing machine, filling machine, etc. Export plush toy production equipment is an important factor affecting the production quality of export plush toys, and each company must follow the management method of export licenses. The regulations stipulate that the management of various production equipments shall be properly implemented, and the major repairs, medium repairs, and routine maintenance of production equipment shall be strictly performed in accordance with regulations, and the management of various spare parts shall be effectively carried out to ensure the normal operation of various types of equipment. All of these also illustrate the problem that these devices ultimately rely on people who use these devices to control them, so it also reflects the importance of personnel quality. Only by cultivating a large number of qualified operators can the full play of the equipment. 2, product inspection equipment The inspection equipment is mainly equipped with: gantry needle detector, flat needle detector, puller, plastic thin-film thickness gauge and so on. However, some old companies also have the problem that the needle detectors are not updated in time. Some of the company's tensile testers have not been updated in a timely manner. They still use old-fashioned mechanical type pullers. There is a problem of insufficient test accuracy. Most of the enterprises of plastic thin-film thickness gauges do not comply with the new standards in time. Equipped with a tester that conforms to the standard accuracy, some companies lack specialized personnel management for the instrument management of production inspection, the daily maintenance records are not standardized, and the daily maintenance of various production equipments lacks sufficient specialized personnel, and various testing equipments lack daily inspections. And regular measurement tests. When examining the company, it was discovered that some companies lacked regular training for key post inspection operators, and even found that the original operator on a needle detector was at rest when checking on an enterprise. The alternative operator did not know enough about the instrument. At the inspection, the practice violated the operating instructions. There were times when an inspection was performed on the inspection operator of a company. The operator was found to have reported a toy when the needle passed the needle. He turned the toy over and did not call him. Qualified passed, and asked if it meets the operating procedures after being discovered. The worker was not able to say anything, but did not answer the question. Finally, it was detected that there was a problem with the sensitivity of the needle. The completeness of product testing equipment directly affects the safety and quality of exported plush toys. In addition, the international standards for the production of plush toys are continuously updated. It is also required that export plush toy manufacturers timely update relevant testing equipment according to relevant standards to avoid unqualified product. Therefore, all related technical supervision departments should strengthen the training of related personnel of enterprises, regularly inspect the testing equipment of related companies, and find out that the relevant equipment is operating abnormally and promptly notify the enterprise of rectification and improvement, so as to ensure the working policy of export product production and testing equipment so as to enable enterprises to produce Qualified products that meet the standards of the importing country. (3) The effect of the design, production, inspection and testing of export plush toy products on product quality 1. Problems in the design and production of export plush toy products Export plush toy manufacturers currently mainly arrange production according to foreign samples, and some products are designed and sampled by the company itself, for foreign companies to choose after mass production. Most companies have their own fixed foreign customers, and some companies pass foreign trade. The company orders production. The current export products are mainly exported to the United States, Canada, Japan, and Europe, and some are also exported to countries such as the Middle East. At present, due to lack of understanding of standards by some companies, in particular, they do not attach importance to the standards of the importing countries, and they lack the standard of learning and mastery. In particular, with regard to the strengthening of children’s protection in the international market in recent years, international standards have been frequently updated. Enterprises do not attach importance to participating in international seminars for publicity. They do not have the latest international standards in a timely manner, and relevant state departments have also kept up-to-date. The collection and translation of standards has caused enterprises to stay on the same type of production. Even after on-site inspections by the inspection and quarantine departments, they found that they did not meet the standards of the importing country and affected exports. The export of plush toys exported to the United States must be According to the ASTM F963-07 standard, plush toys exported to the EU must be produced in accordance with EN71 standards. Plush toys sent to Japan must be produced according to ST2002 standards. If there is no standard in the importing countries, then the compulsory quality standards for the export of toys in China should be met. GB6675-2003 standard production, to ensure product quality. Pet Leashes,Telescopic Traction Rope For Large Dogs,Extendable Dog Lead,Flexi Retractable Dog Lead DongGuan Lucky Pet Products Co., Ltd. , https://www.dgpetproducts.com
1. The influence of the quality of administrative personnel on product quality
Due to the high cost of labor in developed countries and the low profitability of plush toys in recent years, they have made use of the low cost of labor in China at present, and some companies have also developed foreign materials processing business. As China's opening up to the outside world, foreign companies will order more and more orders on their own, so the personnel of foreign exchanges are also very important, and all enterprises currently lack general professional designers, and will restrict the further development of export plush toys. In addition, according to the “Export Plush Toy Quality Permit†appraisal method issued by the General Administration of Quality Supervision, Inspection and Quarantine, all export-oriented plush toys must be produced by enterprises that have obtained the Export Perks Toy Quality Permit issued by the national entry-exit inspection and quarantine department. In order to complete the external processing, the external processing enterprises must establish a list of external processing enterprises and enterprises, and obtain timely permission for the quality of export processing units. The inspection and quarantine departments should intensify inspections to ensure the quality of exported plush toys.
2. The problem of inspection and testing of export plush toy products Due to the protection of children in the world, the safety and quality of toys will be more and more important, and the requirements for detection will become higher and higher, along with the international countries The protection of toxic and hazardous elements in the manufacture of toy textiles is also increasing. China also issued the SN/T1649-2005 "Inspection Standard for Import and Export Textile Safety Items" on September 30, 2005 to guide export plush. The detection of toy safety items, plush toy development has overlooked the establishment of toy testing agencies, but also the lack of personnel training in this area, as well as the recent state of the toy special rectification work companies are busy sending samples to detect, and the provincial quality inspection The department also failed to provide effective test reports in a timely manner due to the sudden increase of tests, and even affected the export of products, which was often at a disadvantage in the fierce market competition. In order to maintain the competitiveness of export plush toys, it is necessary to consider the establishment of toy testing institutes as soon as possible, provide necessary personnel, and equip with special inspection instruments to timely collect new standards and new requirements for toys at home and abroad, and strengthen cooperation with foreign testing agencies. Further strengthen the exchange of toys safety legislation and inspections, help toy manufacturers to master the latest foreign regulatory standards, and improve the quality of exported plush toy products.
Second, plush toys inspection basis and inspection content (a) plush toys inspection basis
1, because the use of plush toys for children of all ages under 14 years of age, in order to ensure their safe use of plush toys, China's General Administration of Quality Supervision in 1993 issued a SN/T0304-93 export plush toys The inspection procedures were revised in 2007. In 1997, the SN/T0734.1-1997 export toy safety inspection regulations were issued. On October 9, 2003, the GB6675-2005 “Safety Standard for Toy Production Safety†was issued. Mainly used to regulate the production of plush toys;
2. The International Standardization Committee also promulgated ISO 8124 toy safety standards for the control of toy safety;
3. In the United States, toy safety is set out in Part 16 of the Federal Regulations that specifically controls toy safety, and ASTM F963 toy safety standards are established accordingly;
4. Some developed countries in the world have also issued safety standards for the production of plush toys, such as EN71 in Europe and ST2000-2002 in Japan.
(II) Test content of stuffed toys Plush toys are children's toys made of various kinds of cloth velvet through concept design, reduction, sewing, eye-nose binding, and plug-filling. Therefore, the control of production materials and production process is particularly important. important:
1. Safety item testing of plush toys refers to the mechanical physical properties, flammability, chemical heavy metal element content, sales packaging, age group logos, warnings, and instructions for use of safety and health items for all types of toys.
2. The general project inspection of plush toys refers to the inspection of the specifications, models, appearance, quantity, and transportation packages of men's clothing, etc. of export velvet toys.
At present, some companies tend to neglect the collection and understanding of national standards and international standards, lack the standard of learning and mastery, and only produce according to customer requirements, and do not pay attention to whether they meet the requirements of the relevant standards. Therefore, quality inspection personnel often find that each This kind of quality problem is unqualified and affects delivery. The cost of designing the quality of toy production is the lowest. Therefore, design must be conducted in strict accordance with the standard. Examples Some enterprises have insufficient understanding of the use of small parts in toy production and have not applied the applicable age range in a timely manner: Some companies have not added lifting devices according to the standards when using ropes in the super standard range on toys. The quality of plush toys is second only to the quality of production. It requires strict checks at all levels of inspections and timely rework to repair some of the easy-to-find quality problems. The plush toys have the highest quality and cost, and they will seriously affect the normal export of enterprises. When quality inspections are conducted on personnel inspections of finished products, they can lead to the failure of normal export of the products of the enterprise, and the export of severe products is not allowed. Therefore, the quality of finished products is the most costly issue and cannot be ignored. These also reflect that various plush toy manufacturers must increase their exposure to various countries. The publicity of the standards shall ensure that every plush toy manufacturer strictly controls the national safety standards and insists on producing plush toys according to the standards.
Third, the export quality license and the implementation of ISO9000 to improve the quality control of existing export plush toy manufacturing companies have received the "Export and Plush Toys Quality License" issued by the Inspection and Quarantine Bureau, and on an annual review to the Inspection and Quarantine Bureau. However, due to different management levels of different companies and different quality of management personnel, some enterprises have low efficiency, resulting in insufficient managerial personnel. When some enterprises have inspections and assessments, there is a problem of sudden supplementation of information, and after reviewers are gone, they are old and can not strictly follow the license. The certificate assessment method to carry out daily management of the company, there is a hidden danger in the production of export plush toys. Some of the larger enterprises have carried out the management of ISO9000 quality management system according to the relevant requirements, and have obtained the ISO9000 quality management system certificate. In the implementation of the management of ISO9000 quality management system, the relevant departments have formulated a series of promotion measures, and the enterprise has implemented ISO9000 quality management. The system’s enthusiasm is high and there are currently signs of relaxation. ISO9000 quality management system is a practical management system. It controls, controls and controls the entire production process by formulating a series of effective quality manuals, program files and operating instructions, supplemented by some controlled forms. Effectively guaranteeing the quality of exported plush toy products, the State Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) recently established the “Export and Plush Toys Quality Licensing Assessment Method†to make it clear that to obtain this quality license, it must carry out ISO9000 quality system certification. Enterprises that have obtained ISO9000 quality system certification cannot obtain export product quality licenses. Therefore, in order to guarantee the production quality of export plush toys, we must vigorously carry out ISO9000 quality system certification. All export toy manufacturers must implement ISO9000 quality system certification in a down-to-earth manner and strictly manage the production of export toys in accordance with the ISO9000 quality system operation requirements. The quality management department shall intensify the follow-up review and follow-up inspection of the "export product quality license" for plush toy production, increase the inspection of the effectiveness of the ISO9000 quality system, and effectively grasp the quality of the relevant enterprise, in order to effectively guarantee the export of plush. The quality of toys.
IV. Implementing Electronic Supervision of Export Plush Toys to Control Production Quality Since May 2006, the State General Administration of Works has carried out electronic supervision of export plush toy products. Electronic supervision is an important measure to fulfill customs clearance services and promote the development of local foreign trade. Most plush toy factories have already incorporated electronic surveillance systems and are successfully on the line. Electronic supervision is a brand-new job. It is an effective method for strengthening the quality supervision of plush toys. Each plush toy factory should establish a special person responsible for the work mechanism of all staff to ensure that the caliber is consistent and the work is effective. Since the operation of the electronic monitoring system, the information feedback obtained by the enterprises has been clearly defined and the burden has been significantly reduced, which has shortened the time for the release of the company’s products and accelerated the speed of the company’s customs clearance. However, the lack of incentive mechanisms in the configuration and staffing of relevant enterprise equipment, as well as the lack of timely training of some enterprise operators, failed to skillfully operate the system.
In order to give full play to the role of e-regulation, relevant departments should also strengthen the training of operational staff. Through the combination of overall training and individual development, various forms of publicity will be used to coordinate the parties, and in the promotion process, it will be implemented with points, lines and lines. Face, to achieve overall advancement. For some large export companies, they can further develop electronic surveillance videos to effectively solve the problem of poor supervision of export product quality, continue to promote and explore, and summarise some issues and solutions that should be paid attention to in the actual operation process. Electronic monitoring of the feasibility of operations, reduce the incidence of errors, and further accelerate the speed of customs clearance, and further strengthen the supervision of export toy quality.
V. Problems Discussion The export plush toy industry has experienced fierce market competition and development. The survival of the fittest is a natural law. Some enterprises have changed production, some companies have closed down, and some new enterprises have risen again. Exporting plush toys is also a major social production. In an industrial chain, the development of export plush toys can drive a number of related industries, provide outlets for upstream fabrics and accessories products, and provide a large number of jobs to help provide labor output in the central and western regions. A large number of product processing operations have also been sent to the surrounding areas to provide support for employment in the surrounding areas, and our country’s fiscal revenue has increased taxes and profits. Therefore, to study and discuss the management status and existing problems of export plush toy manufacturing enterprises, we can better use the characteristics of regional economy and study the impact of administrative management personnel and production personnel on quality. We can promptly formulate mid- and long-term education plans and use some Social education power to improve the quality management of administrative personnel and production personnel, and to study issues related to the production environment, production equipment, and product inspection equipment. The entry-exit inspection and quarantine department can make adjustments to its work priorities, and provide enough testing personnel to make it timely. Toy production enterprises shall check equipment, train qualified operators, improve the production capacity of toys, and study issues related to the design, production, inspection and testing of export plush toy products. The ability to design and develop plush toys, and the country’s special rectification of export toys also reflect the practical significance of timely establishment of regional export plush toy testing centers. The certification of export quality licenses and the implementation of ISO 9000 certification are to improve the quality of export plush toys in our city. One Important guarantees can also provide an effective and effective quality management system for the full implementation of electronic monitoring of exported plush toys.
VI. Looking into the future To further develop the production of export plush toys, this article discusses the management status and issues of the current production enterprises of export plush toys in order to promote the production quality of plush toys. The problems found in the study are also needed to be resolved in a timely manner by relevant parties. Further increase the technical content of plush toys to increase their added value. It is necessary to increase the training of plush toy technology development personnel and improve the technical level of plush toy production practitioners. The key jobs in plush toys should be stabilizing the flow of personnel to ensure the safety and quality of exported toys. Actively train plush toy testers, set up export plush toy testing centers when conditions are ripe, equipped with special testing equipment, collect new standards and new requirements for toys at home and abroad, strengthen cooperation with foreign testing agencies, and further strengthen toy safety. Exchanges in the areas of legislation and inspections, and mastering the latest foreign regulations and standards to improve the quality of plush toy products. As long as there are more investigations on the export plush toys business, and more research, I believe that the plush toy business in the near future will achieve even greater development and create more foreign exchange income for the country. Everyone cares about the export of plush toys and effectively maintains "Made in China."