Boots aims to reduce carbon dioxide emissions from shampoo bottles

Andrew Jenkins explained that Boots is trying to reduce the impact of shampoo products on CO2 emissions. He explained that this time it is not just a matter of recycling some bottles, retailers want to change the production process of those products. In the past 20 years, the way to solve environmental, social, and ethical problems by relying on society has grown tremendously. At the beginning, it only emphasized reducing the impact of “ends”, but now people have a strong sense of social responsibility and began to look at issues from the perspective of integrity and sustainability. In order to deal with the challenges that society faces, we must profoundly understand the comprehensive systems that can determine human influence on society and the natural environment.

For product developers, manufacturers, and retailers, this development is reflected in the fact that they are no longer concerned with individual issues as they were in the past, such as packaging waste or the impact of material selection on the environment. They are now thinking about products. The overall impact and sustainable development. Researchers are now considering applying the "cradle to cradle" concept throughout the product's life cycle. Boots believes that improving the sustainability of products is an opportunity for product innovation, brand building, and minimization of risks. It does not constrain product development. The best way to achieve this goal is to fully integrate sustainable development and product development from the beginning of project development. And sustainability naturally becomes part of this process, not an extra option.

Business opportunity

“By using recycled PET in shampoo bottle materials, Boots reduces CO2 emissions by 10% during production.” This time, Boots has taken a slightly different approach. The company sends data at the sales terminal to introduce consumers to their achievements in reducing carbon dioxide emissions and proposes to reduce carbon dioxide emissions. Research shows that because consumers are constantly feeling the pressure of climate warming, they are very supportive of reducing CO2 emissions, so this is an opportunity for manufacturers and retailers to demonstrate corporate responsibility. While opportunities for further innovation are also emerging, Boots is currently working on a series of new research projects to develop a new generation of sustainable product and packaging combinations. Integrating sustainable packaging innovations with the life cycle of products can create cumulative benefits and provide products to environmentally conscious consumers.

Product tour

Boots's product sustainability strategy involves considering the entire lifecycle of products and all aspects of sustainability. In order to illustrate this in a simple and exciting way, they developed a way: a product journey. It makes people understand the significance of sustainability from both product and packaging aspects.

At all stages, all impacts—including biodiversity, energy, resource use, waste, and ethics—are taken into account. This ensures that sustainability (for example, in chemical product policy) is reflected throughout the product, including formulas and packaging.

By launching a series of follow-on projects around the product category, Boots can carry out positive changes and achieve better results. Boots has a vertically integrated supply chain that includes 60% of its own branded product development, manufacturing (bottle production), distribution and retail, providing an ideal test bed for this improvement project. The company is currently developing more sustainable packaging for the Botanics shampoo series, which is a typical case.

Cumulative effect

Another project involves the redesign of Boots' internal distribution system business process. Boots uses this distribution system to distribute products to more than 1,400 malls throughout the country. Reusable plastic boxes have replaced corrugated conveying packages. Boots has adopted a “direct delivery mall” system that reduces intermediate processes. Further developments include the use of double-decker trailer delivery and the elimination of intermediate storage operations. At the same time, according to Boots' strategy for chemical products and consumer goods, they began to evaluate the environmental impact of raw materials in shampoo formulations.

Each of these projects makes the product more environmentally friendly and, of course, Boots can also apply these technologies to other product areas. For example, some suppliers are currently developing technologies that can use recycled PET for food packaging. In any case, when we consider these projects to be part of the “product tour”, we will have a very clear understanding of the benefits of sustainability. Therefore, Boots company examined these projects to understand the progress of the work.

Post consumer PET

The first step is to investigate the situation where recycled PET is used to make shampoo bottles. As part of a project funded by the U.S. Waste and Resource Action Plan (WRAP), Boots actively cooperated with the London Waste Recycling Program and the London Closed Loop Company to develop a plan under which they were scrapped. Plastics are collected in the logistics and reprocessed into new bottles at the Boots blow-molding plant.

"Boots believes that improving product sustainability should be seen as an opportunity to develop new products." As part of the development process, this recycled material must experience strict liquidity at Boots and at the Frauenhofer Research Center in Germany. And stability tests to determine if the material does not adversely affect product quality. At the beginning, the content of recycled PET in the material was set at 30%. This eliminates the need to change the production processes used to process the primary polymer and does not affect the finish of the bottle surface. The only investment is to purchase a mixing device that can perform gravimetric analysis so that primary polymer and recycled polymer can be mixed together. Researchers are currently working hard to increase the amount of recycled PET that can be used, and to explore its use in other polymers.

CO2 footprint

“Boots will improve its distribution system to further reduce carbon dioxide emissions.” In the summer of 2006, Boots first worked with the Carbon Trust to develop a project to measure CO2 emissions from Boots shampoo products. In this study, They analyzed two different shampoo formulations: Botanics Moisturizing Shampoo and Botanics Shampoo.

This scope of measurement includes greenhouse gas emissions throughout the product life cycle, from raw material production to production, distribution, use, and disposal.

In addition, the project also considers a range of alternative improvements, including: 1) raw materials and production processes; 2) 6 different packaging options (focussing on outsourced production and the company's own processing of bottles, and recycled PET materials (3) Two different distribution options (warehousing and distribution at regional distribution centers and “direct delivery malls”) These analyses are used to quantify CO2 emissions and also to determine the effectiveness of the “reduce carbon emissions” project to benefit the future. Implement. The results show that to date, carbon emissions have been the largest during consumer shampoo use. Emissions at this stage are determined by the amount of hot water consumers use to shampoo, the frequency of shampooing, and the efficiency of the domestic water heating method. In addition to the consumer use phase, the remaining 58% of carbon dioxide emissions are generated during the packaging process. Regardless, since 30% of the bottle's raw materials come from recycled polymers, this will reduce the total CO2 emissions by 10%. By adopting the “direct delivery mall” distribution process, the emissions will be further reduced by 10%.

Boots's efforts in shampoo products have made it a successful pioneer of carbon labeling for test products. In March 2007, the Carbon Trust launched a program called Carbon Labeling. Boots and fast-food producer Walkers, as well as beverage company Innocent, became the first companies to implement the scheme.

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