The new YP624 double-end bottle washing machine interpretation

The YP624 washing machine has a production capacity of 24,000 bottles/hour. After nearly one year of use and testing, the YP624 bottle washing machine has found that its indicators such as the washing rate, the removal rate, and the broken bottle rate are all significantly better than the industry standards. And meet the needs of production development.

YP524 double-end bottle washing machine is a technology imported from Japan Mitsubishi in the early 80s of last century. It was digested and manufactured by Hefei Light Industry Machinery Factory (now reformed as Hefei Zhongchen Light Industry Machinery Co., Ltd., hereinafter referred to as Hefei Zhongchen Company). The products are used by many domestic breweries. In the process of use, all breweries believe that their unique models, advanced structure, low bottle breakage rate, high cleaning rate, especially in the bottle washing effect is very good; but in addition to the standard is not complete, there are signs of the phenomenon, resulting in some The brewery later changed to a single-end bottle washer. There are also some breweries that have made technological changes to the aircraft and have accumulated a lot of valuable experience. In order to meet the needs of production development, through extensive market research, last year, a new YP624 double-end bottle washer was manufactured by Hefei Zhongchen.

The first is the improvement of the standardization technology. The original third grooved drum was removed from the standard and replaced with a chain net type standard. The discharge flow of the cleaning fluid was increased, and the bottle was sprayed in the lye. Instead, the bottle is sprayed on the liquid surface to remove the mark, and the mark is more thorough.

Followed by the technical improvement of the bottle holder, the carrier and the carrier chain are assembled by lap-mounting, which makes the dismantling and overhauling more convenient. The bottle carrier adopts deep-drawn cold-rolled plate as a whole deep-drawing and punching system. The structure design is novel and unique, which is more conducive to the bottle's full-scale, more thorough removal and washing. The bottle frame plywood is made of 16Mn steel plate. The rigidity of the bottle rack is strengthened, and the new bottle rack is greatly enhanced regardless of its use effect or service life.

In addition, some effective adjustments have been made to the bottle washing process. As we all know, the emergence of aluminum foil head marks has raised new issues for bottle washing equipment, processes and environmental protection. The heading aluminum foil and the caustic soda in the washing liquid chemically react to generate salts, hydrogen, and water, which consumes a large amount of alkali in the washing liquid and reduces the washing effect of the washing liquid. The bigger problem is that these salt components are carried to the next tank along with the bottle rack and the bottle wall, accelerating the contamination of the washing liquid in the subsequent tank. The frequent replenishment of lye or replacement of baths is a great waste, and also increases the burden of sewage treatment.

Faced with these problems, the YP524 bottle washer has shown its unique advantages. It has five washing liquid soaking tanks and three circulating water tanks, which brings great convenience to the adjustment of the washing bottle process.

First of all, the bottle is a pre-rinse of recycled water before it enters the immersion tank. It is a powerful bottle that blows in and out. It removes plastic straws, floating dust and other debris, and also warms up the bottle to warm up, greatly reducing follow-up. Tank cleaning fluid contamination and consumption.

Secondly, the temperature and concentration of the first soaking tank cleaning solution are appropriately increased, which is mainly used for rapidly reacting the head label aluminum foil paper and reducing the concentration of the second soaking tank cleaning solution (even using only clean water), mainly for diluting and cleaning the bottle carrier assembly. The salt composition on the wall of the bottle reduces the pollution to the rear tank liquid, greatly improves the washing efficiency, prolongs the replacement cycle of the washing liquid, and saves energy and reduces consumption.

In addition, the bottles with most of the headers removed are continuously immersed in three, four and five tanks. Each time a tank is immersed, the washing liquid in the bottle is replaced once, so that the soil inside and outside the bottle is fully softened and reacted. When passing through the third tank, a chain net type standard flushing and six-row alkaline solution bottle flushing are performed. When passing through the fifth tank (clear water tank), lye dilution and another drum-type standard rinsing are performed to completely remove dirt inside and outside the bottle.

Finally, the bottle enters a complete internal and external cleaning and disinfection, including two rows of secondary circulation water, four rows of one cycle of water, two rows of new water in the bottle follow-up rinse, plus four bottles of external fixed irrigation, making the inside and outside of the bottle fully Washing and sterilizing, after fully draining, are automatically discharged by the bottle unloader.

The improved YP524A double-end bottle washing machine is more suitable for the washing requirements of increasingly complex beer recycling bottles. Its production capacity is 20,000 bottles/hour. The cleansing rate and the rate of standardization are all above 99%, and the bottle breakage rate is also far below the industry standard.

YP624 double-end bottle washing machine has made some technical improvements and enhancements on the washing head mark and mark removal, and has a variety of advanced features, making the bottle washing process adjustment more convenient and flexible.
Firstly, on the basis of the YP524A bottle washer, the YP624 bottle washer has mainly added a soaking tank, a set of drum-type marking device, a main drive worm gear reducer, and the pipeline has been adjusted and optimized accordingly.

Secondly, the pre-rinsed bottles are continuously immersed in six tanks of washing liquid. The functions of the first, second and third tanks are basically the same as those of the YP524A tanks. In the third tank, an additional round of barrel-type standard washing is added. , to remove most of the outside of the bottle of paper and dirt. When passing through the fourth slot, a chain net type standard flushing and six rows of alkaline solution bottle flushing are performed again. After cleaning the alkali solution, the bottle enters the clean water tank (sixth tank) to be diluted with alkaline solution and is again subjected to a drum-type standard cleaning process to thoroughly remove dirt from inside and outside the bottle, and finally enters a complete internal and external cleaning and disinfection.

In addition, there are six washing liquid soaking troughs and a three-pass label removal system, which uses different washing process methods for different production conditions. It also provides flexibility, saves energy, and is extremely easy to adjust. Because of the buffering of the third tank, the heading reactants basically remain in the first three tanks, the third tank has a small volume, and there is little alkali exchange every time. Therefore, YP624 bottle washing machine further reduces the consumption of washing liquid and reduces the environmental pollution caused by large discharges. The temperature curve is also more gentle, and the chance of breaking bottles is even smaller.

Source: Consumer Daily